Traffic Cone Spacing Guide: How Far Apart Should Cones Be?

 

Traffic Cone Spacing Guide: How Far Apart Should Traffic Cones Be?

How far apart should traffic cones be placed? The answer depends on where the cones are being used, the speed of traffic, and whether the cones are forming a taper or running parallel to the travel lane. For temporary traffic control zones, the Federal Highway Administration’s Manual on Uniform Traffic Control Devices (MUTCD) provides a useful rule for spacing cones and other channelizing devices:
  • Taper spacing: The spacing between channelizing devices should generally not exceed a distance in feet equal to 1 times the speed limit in mph.
  • Tangent spacing: The spacing should generally not exceed a distance in feet equal to 2 times the speed limit in mph.
For example, on a roadway with a 40 mph speed limit, channelizing devices in a taper should generally be spaced no more than 40 feet apart. Along the tangent portion of the work zone, the maximum spacing would generally be 80 feet. That sounds simple, but proper traffic cone placement involves more than applying one formula. Road geometry, visibility, traffic volume, work-zone configuration, pedestrians, weather, nighttime conditions, and state or local requirements can all require closer spacing or additional traffic control devices.

Traffic Cone Spacing Chart

The following chart applies the MUTCD Section 6K.01 guidance for channelizing devices to common roadway speeds.
Speed Limit Maximum Taper Spacing Maximum Tangent Spacing
20 mph 20 feet 40 feet
25 mph 25 feet 50 feet
30 mph 30 feet 60 feet
35 mph 35 feet 70 feet
40 mph 40 feet 80 feet
45 mph 45 feet 90 feet
50 mph 50 feet 100 feet
55 mph 55 feet 110 feet
60 mph 60 feet 120 feet
65 mph 65 feet 130 feet
70 mph 70 feet 140 feet
75 mph 75 feet 150 feet
Important: These figures represent maximum spacing based on the general MUTCD guidance. They are not minimum distances between cones. Closer spacing may be appropriate or required based on the traffic-control plan, roadway conditions, agency requirements, engineering judgment, or the need for greater driver guidance.

What Is the Difference Between Taper and Tangent Cone Spacing?

Understanding the difference between a taper and a tangent is one of the most important parts of traffic cone placement.

Taper Cone Spacing

A taper is the section where cones, drums, or other channelizing devices gradually move traffic laterally from its normal path. Common examples include:
  • Closing a traffic lane
  • Moving traffic away from a shoulder
  • Shifting vehicles into an adjacent lane
  • Guiding traffic around a work area
Because drivers are being asked to change their path, devices need to form an easily recognized line. MUTCD guidance therefore calls for closer spacing in a taper: generally no greater in feet than the speed limit in miles per hour. Example: At 45 mph, devices in a taper would generally be spaced no more than 45 feet apart.

Tangent Cone Spacing

A tangent is the portion of a traffic-control setup where the cones or other channelizing devices run generally parallel to the normal direction of traffic. Once traffic has completed the lateral movement created by the taper, the tangent line helps drivers continue along the intended path past the work space or hazard. MUTCD guidance generally permits tangent devices to be spaced at up to twice the speed limit in feet. Example: At 45 mph, tangent spacing would generally be no more than 90 feet.

A Simple Rule to Remember

MUTCD Traffic Cone Spacing Rule of Thumb

Taper: Speed limit in mph = maximum spacing in feet

Tangent: 2 × speed limit in mph = maximum spacing in feet

So at 30 mph:
  • Taper = up to 30 feet apart
  • Tangent = up to 60 feet apart
At 55 mph:
  • Taper = up to 55 feet apart
  • Tangent = up to 110 feet apart

Cone Spacing and Taper Length Are Not the Same Thing

One common mistake is confusing cone spacing with taper length. Cone spacing tells you how far apart individual channelizing devices may be placed. Taper length determines how much roadway distance should be used to move traffic laterally. The MUTCD provides separate criteria for calculating taper length. For a typical merging taper, the variable L is calculated according to roadway speed and the width of the lateral offset:
  • 40 mph or less: L = WS² / 60
  • 45 mph or more: L = WS
In these formulas, L is the taper length in feet, W is the width of the lateral offset in feet, and S is the applicable speed in mph. The MUTCD also provides different taper-length criteria for merging tapers, shifting tapers, shoulder tapers, one-lane two-way tapers, and downstream tapers. Proper work-zone design therefore involves both determining an appropriate taper length and placing enough channelizing devices along that taper.

How Many Traffic Cones Do You Need?

Once you know the approximate length of the area being channelized and the desired device spacing, you can estimate the number of cones needed. A simple planning formula is: Number of spaces = Length of channelized area ÷ Cone spacing You will typically need another cone to mark the end of the line. For example, suppose a tangent section is 300 feet long and the selected cone spacing is 50 feet: 300 ÷ 50 = 6 spaces That would require approximately 7 cones to mark both endpoints of the 300-foot section. This calculation is useful for estimating equipment quantities, but an actual temporary traffic control plan might require additional devices at the beginning or end of the work zone, around equipment, at driveways, intersections, pedestrian routes, hazards, or other locations.

When Should Traffic Cones Be Spaced More Closely?

The MUTCD values are maximum recommended spacing guidelines, not a requirement to place devices as far apart as possible. There are many circumstances where closer spacing can provide clearer channelization. Consider reducing spacing when:
  • Traffic is making a significant lateral shift
  • The roadway has sharp curves
  • Sight distance is limited
  • The work zone is located near an intersection or driveway
  • Nighttime visibility is a concern
  • Weather conditions reduce visibility
  • Traffic volumes are high
  • Drivers could mistakenly enter the work space
  • Existing pavement markings could create confusion
  • Pedestrians or bicyclists are present
  • The traffic-control plan or governing agency specifies closer spacing
The goal is not simply to use the fewest possible cones. The devices should create a clear, smooth and unmistakable path for road users.

What Size Traffic Cone Should Be Used?

Cone spacing is only part of proper channelization. The size and visibility of the cone are also important. Under MUTCD Section 6K.03, cones used during daytime on low-speed roadways must generally be at least 18 inches tall. When cones are used on freeways, other high-speed highways, at night on any highway, or where greater conspicuity is needed, cones must be at least 28 inches high. For nighttime use, cones must also be retroreflectorized or equipped with lighting devices for maximum visibility. For 28-inch through 36-inch cones, the MUTCD specifies two white retroreflective bands: a 6-inch band near the top and a second 4-inch band below it. Traffic Safety Store carries a complete range of traffic cones, including 28-inch traffic cones and 36-inch traffic cones with multiple base weights and reflective collar configurations.

Traffic Cones Aren’t the Only Channelizing Devices

The MUTCD spacing guidance in Section 6K.01 is not limited to cones. It applies to several common channelizing devices, including:
  • Traffic cones
  • Tubular markers
  • Vertical panels
  • Traffic drums
  • Barricades
For high-speed roadways, longer-duration projects, or situations requiring greater target value, larger devices may be preferable to standard cones. Traffic drums, for example, provide a much larger visual target for approaching drivers. Traffic barricades can be used when greater visibility or more substantial channelization is needed. For temporary pedestrian control, parking lots, facilities, events, and other applications, retractable cone bars can also be used with cones or delineators to create a more obvious restricted area.

What About Parking Lots and Private Property?

Not every line of traffic cones is part of a highway work zone. Cones are frequently used in parking lots, warehouses, loading areas, construction sites, schools, special events, and private facilities. The appropriate spacing in these environments depends heavily on what the cones are intended to accomplish. For example, cones placed every 50 feet might adequately identify the edge of a large low-speed vehicle route, but that same spacing would be ineffective for preventing pedestrians from walking into a hazardous area. When cones are being used to create a pedestrian restriction or clearly close an area, much closer spacing—or a more continuous device such as barricades, cone bars, fencing, or longitudinal channelizing devices—may be appropriate. If a site roadway is open to public travel, MUTCD requirements can also become relevant. Always check the requirements of the authority having jurisdiction and the project’s approved traffic-control plan.

Nighttime Traffic Cone Placement

Night work introduces additional visibility challenges. Drivers need enough time to recognize the pattern of channelizing devices and understand where they are expected to travel. For nighttime highway applications, use appropriately sized retroreflective cones and inspect the setup from the driver’s approach whenever practical. Cones that are dirty, damaged, poorly positioned, or missing reflective material can substantially reduce the effectiveness of the channelization pattern. The MUTCD specifically emphasizes maintaining channelizing devices so they remain clean, visible, and properly positioned and requires devices that are no longer serviceable to be replaced.

Traffic Cone Spacing Examples

Example 1: 25 MPH Urban Street

A crew is establishing a temporary taper on a street with a 25 mph speed limit.
  • Maximum general taper spacing: 25 feet
  • Maximum general tangent spacing: 50 feet
Depending on intersections, driveways, pedestrians, visibility and the specific traffic-control plan, closer spacing might be appropriate.

Example 2: 40 MPH Roadway

A work zone is being established on a road with a 40 mph speed limit.
  • Maximum general taper spacing: 40 feet
  • Maximum general tangent spacing: 80 feet
The taper length itself must be determined separately according to the type of taper, lateral offset and MUTCD taper criteria.

Example 3: 60 MPH Highway

On a 60 mph highway:
  • Maximum general taper spacing: 60 feet
  • Maximum general tangent spacing: 120 feet
Because this is a high-speed environment, the selection of devices, retroreflectivity, taper design, advance warning, buffer areas and the overall temporary traffic control plan become especially important. Standard small cones intended for low-speed daytime applications would not be appropriate for this environment.

Frequently Asked Questions About Traffic Cone Spacing

How far apart should traffic cones be?

For temporary traffic control, MUTCD guidance says spacing between cones and similar channelizing devices should generally not exceed the speed limit in feet when used in a taper and twice the speed limit in feet when used for tangent channelization. For example, at 30 mph, that means up to 30 feet in a taper and 60 feet along a tangent.

How far apart should cones be at 20 mph?

Using the general MUTCD formula, cones in a taper should be no more than about 20 feet apart, while tangent spacing should be no more than about 40 feet.

How far apart should cones be at 30 mph?

At 30 mph, general maximum spacing is approximately 30 feet in a taper and 60 feet along a tangent section.

How far apart should cones be at 40 mph?

At 40 mph, cones or other channelizing devices should generally be no more than 40 feet apart in a taper and 80 feet apart along a tangent.

How far apart should cones be at 55 mph?

At 55 mph, the general MUTCD guidance translates to a maximum spacing of approximately 55 feet in a taper and 110 feet along a tangent.

Can traffic cones be placed closer together?

Yes. The MUTCD figures are maximum recommended spacing, not minimum spacing. Traffic conditions, road geometry, visibility, pedestrians, work activities or an approved traffic-control plan can justify substantially closer spacing.

Does OSHA specify traffic cone spacing?

For roadway temporary traffic control, the MUTCD published by FHWA is the primary national reference for the design and use of traffic control devices. OSHA also provides highway work-zone safety information and references appropriate traffic-control practices. Employers, contractors and agencies should consider all regulations and requirements applicable to their particular work site.

Do the same spacing rules apply to drums and barricades?

MUTCD Section 6K.01 applies the same general taper and tangent spacing guidance to cones, tubular markers, vertical panels, drums and barricades used as channelizing devices. The appropriate device itself can vary depending on speed, duration, roadway conditions, visibility and the type of traffic control required.

Choosing the Right Traffic Control Equipment

Good traffic control depends on more than simply putting orange cones in a line. Drivers should be able to recognize the traffic pattern early, understand where they are supposed to go, and follow a smooth and predictable path past the work area or hazard. Traffic Safety Store supplies traffic cones, traffic drums, traffic barricades, cone bars and other traffic-control equipment for work zones, construction sites, parking facilities and temporary traffic-control applications. Need help selecting the right traffic cones or channelizing devices for your application? Call Traffic Safety Store at 800-429-9030 or browse our traffic-control products online.
Safety and compliance notice: This article is provided for general informational purposes only and is intended for a U.S. audience. Temporary traffic control requirements vary by application, roadway, state, municipality and agency. Always consult the current MUTCD, applicable state or local standards, the authority having jurisdiction, and an approved traffic-control plan where required. Engineering judgment or professional traffic-control design may be necessary for roadway applications.
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