Safety Vests: Types, Standards, and Importance

     

Safety Vests: Types, Standards, and Importance

Enhancing Visibility and Reducing “Struck-By” Hazards

Introduction

Safety vests are a critical component of personal protective equipment (PPE), designed to increase visibility and protect workers from hazards in a variety of industries. From construction sites to public safety zones, safety vests help reduce the risk of “struck-by” incidents—one of the leading causes of workplace injuries and fatalities. By following established standards and selecting the correct vest type, employers and employees can significantly improve on-site safety.

The ANSI/ISEA 107 Standard

In the United States, high-visibility safety apparel (HVSA) is primarily governed by the ANSI/ISEA 107 Standard. This standard, approved by the American National Standards Institute (ANSI) and developed by the International Safety Equipment Association (ISEA), provides consistent requirements for the design, performance, and use of HVSA. Updated every five years, ANSI/ISEA 107 integrates the latest innovations in materials, technology, and safety research. The standard specifically addresses:
  • Minimum areas for background and retroreflective material
  • Garment design and configuration for optimal visibility
  • Performance testing for durability and reflective capabilities
  • Labeling requirements for garment class, type, and flame-resistance

Types of Work Environments

The ANSI/ISEA 107-2020 standard defines three main types of work environments, each with its own visibility challenges:
  • Type O (Off-Road Work): For areas with restricted public access but potential hazards from machinery or low-visibility conditions, such as warehouses, chemical plants, and enclosed construction sites not on public roadways.
  • Type R (Roadway Work): For workers exposed to traffic on public roads or temporary traffic control (TTC) zones, including highway construction or maintenance crews.
  • Type P (Public Safety): For first responders (police, firefighters, EMTs) who face the same vehicle hazards as Type R environments, along with additional risks that require specialized access to tools and equipment.

Classes of Garments

Safety vests are further categorized into classes based on the amount of fluorescent background and retroreflective material. Each class corresponds to a different level of visibility protection:
  • Class 1: Intended for lower-risk Type O environments with minimal exposure to moving vehicles. Requires 155 square inches of retroreflective material and 217 square inches of background material.
  • Class 2: Used in Type R or Type P environments with moderate risk. These garments have increased reflective and background material for better visibility and are commonly worn by road maintenance crews. ( View Class 2 Vests )
  • Class 3: Provides the highest level of visibility for high-risk settings in Type R or Type P work. These garments offer full coverage, including sleeves, and are often required in night operations or high-speed traffic areas. ( View Class 3 Vests )
In addition to these ANSI classes, many workplaces also use enhanced visibility non-ANSI vests when full ANSI compliance isn’t required. These vests still feature bright colors and reflective elements but may not meet the strictest visibility guidelines. ( View Enhanced Visibility Non-ANSI Vests )

Specialized Standards and Flame Resistance (FR)

Certain work environments involve fire, electrical arc, or heat hazards. In these settings, safety vests must meet additional Flame Resistant (FR) or Arc Resistant standards. When a vest is labeled “FR,” its fabric must comply with one or more of the following:
  • ASTM F1506-19: Flame-resistant and electric arc-rated protective clothing
  • ASTM F1891-19: Arc and flame-resistant rainwear
  • ASTM F2302-19: Labeling for protective clothing resistant to heat/open flame
  • ASTM F2733-17: Flame-resistant rainwear for flame-hazard protection
  • NFPA 1977 (2016): Protective clothing/equipment for wildland firefighting
  • NFPA 2112 (2018): Flame-resistant clothing for short-duration thermal exposures
If a garment does not fully meet these FR standards, it must be clearly labeled as Non-FR or Not FR. This labeling transparency helps workers select the correct gear for high-risk environments.

Key Visibility Materials

High-visibility gear relies on specialized materials to optimize conspicuity under various lighting conditions:
  • Background Material: Fluorescent fabric designed to stand out against most backgrounds, especially in daylight.
  • Retroreflective Material: Reflects incoming light back to its source, greatly improving night-time or low-light visibility.
  • Combined-Performance Material: Functions as both fluorescent and retroreflective, providing maximum visibility across diverse lighting conditions.

Advanced Vest Features

Many modern safety vests include extra design elements to enhance functionality and user comfort:
  • Breakaway Panels: Prevent entanglement when working near moving machinery.
  • Multiple Pockets: Convenient storage for tools, radios, and flashlights.
  • Breathable Fabrics: Help regulate body temperature in hot conditions.
  • Zipper or Velcro Closures: Allow easy on/off, especially in emergency situations.

The Importance of Compliance

Adhering to the ANSI/ISEA 107 Standard and any relevant FR standards is essential for maintaining a safe work environment. Proper compliance:
  • Reduces the risk of struck-by incidents, one of the most common workplace hazards.
  • Promotes consistent safety practices across various industries and job sites.
  • Ensures garments meet rigorous testing for visibility, durability, and flame resistance (where required).
  • Demonstrates an employer’s commitment to worker safety and adherence to regulations.

Where to Find Safety Vests

If you’re looking to outfit your team with the right high-visibility solutions, visit TrafficSafetyStore.com. We offer a wide variety of safety vests designed to meet ANSI/ISEA 107 requirements and proudly feature Kishigo safety vests. For a full selection of high-quality vests—including Class 2, Class 3, and Enhanced Visibility Non-ANSI options—browse our site:

Additional Specialized Safety Vests

For unique job demands, check out these specialized vest categories:
  • Surveyors’ Vests: Built with extra pockets and compartments for tools and documents. ( View Surveyors’ Vests )
  • Breakaway Vests: Equipped with tear-away panels to reduce the risk of entanglement. ( View Breakaway Vests )
  • Public Safety Vests: Designed for first responders who need quick access to emergency equipment. ( View Public Safety Vests )
  • Flame Resistant (FR) Vests: Protect workers in high-heat, arc flash, or fire-prone environments. ( View FR Vests )

Conclusion

Safety vests are more than just brightly colored garments—they are lifesaving tools in environments where visibility can mean the difference between life and death. By understanding the ANSI/ISEA 107 Standard and selecting the right vest type and class, workers and employers can ensure optimal protection. Whether in off-road, roadway, or public safety settings, always choose high-visibility apparel that meets the necessary standards for your specific hazards. For additional guidance, consult manufacturers’ specifications and regularly review the latest ANSI/ISEA standards to stay up to date on evolving safety requirements. By prioritizing compliance and proper use, you help create a safer, more efficient, and more productive workplace.
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